Nightly Test Report · Day 3, Segment 3 · Phase B (ProPower) / flat-plains protocol leg

Aurora, NE → Adel, IA

I-80 eastbound, flat plains Nebraska/Iowa · ProPower BMS-cycled (low/high/off) · 237.8 mi, 4h 18m
End-of-day location (approx.): Adel, IA (I-80 Exit 106 area; nearest known town, may be ±10 mi) — as of 2026-07-16 18:17:41 CDT
01

Run Summary

Track — 408 plotted points (downsampled from 7,236 moving 1 Hz TrackLogger fixes) · start ▸ end · no basemap, route shape only

Day 3, Segment 3: I-80 eastbound across flat plains Nebraska into Iowa, Aurora NE to Adel IA (Des Moines West KOA vicinity). ProPower ran a BMS-driven low/high/off cycle rather than a deliberate Phase A/B test pattern (expected on this leg — see Section 02/03). No TrekDrive draw telemetry present (known instrumentation gap, carried from the 2026-07-14 calibration run). Flat terrain with modest sustained-enrichment episodes; genuine ON/OFF and grade contrast this leg supports a real nightly GPH regression fit (R² = 0.44, first leg above the ~0.4 threshold with real ProPower and grade variance simultaneously).

02

Fuel & Charge Accounting

237.76 mi in 4.301 hr elapsed (4.020 hr moving, 16.9 min idle — gear 70 only this leg, no 128/130 observed). Combined 15.71 mpg. ProPower ran a continuous BMS-driven cycle rather than fixed 5.8 kW: ~156 min at a steady ~0.94–0.99 kW ("low," likely house-load pass-through rather than bulk charging — see flag below), ~25.5 min at ~6.0–6.2 kW ("high," bulk charging), then fully OFF for the final ~74.5 min while still at highway speed. LightShip Atlas SOC is not present in the OBD stream, so low-vs-high state can't be tied to actual battery SOC this leg — flagged in Section 08. TrekDrive draw-kW is likewise absent (known gap, carried from 2026-07-14 calibration run); Section 04 is not measurable this leg.

Leg energy summary
MetricValueNote
Total fuel15.134 galTrip Fuel PID; integrated fuel-rate cross-check: 15.145 gal (+0.07%)
ProPower delivered5.045 kWh ACinto umbilical, all states combined
ProPower ON duty72.1%of moving time (low+high vs. off)
TrekDrive (State A)not measurableno LightShip draw-kW telemetry this leg (known gap)
LightShip house battery SOC start → endnot availableAtlas SOC channel not in OBD stream
03

ProPower Incremental Fuel — State B

This leg's ProPower output did not sit at the nominal 5.8 kW continuous rate — it cycled BMS-side between a low (~0.94–0.99 kW) and high (~6.0–6.2 kW) state, then went fully off for the trailing ~74.5 min. Total kWh AC delivered was 5.045 kWh across the leg. Column A applies the established 7.70 kWh AC/gal trip baseline (KB constant, not re-derived this leg). Column B is an independent modeled rebuild: kWh_AC ÷ assumed 90% downstream conversion (ProPower alternator + AC inverter, excludes engine BTE) = shaft kWh, then ÷ 10.22 kW shaft per gal/hr (SAE draft Eq. 15 convention) = gal.

Incremental fuel — measured-baseline vs. modeled
SegmentkWh ACMeasured gal (÷7.70)Modeled gal (BTE, 90% assumed)Δ A–B
Full leg (all ProPower states)5.0450.6550.549+19.3%
Measured

Effective AC yield this leg, applying the KB baseline: 5.045 kWh ÷ 7.70 = 0.655 gal attributable to ProPower. This is the established 7.70 kWh AC/gal constant applied to this leg's kWh, not an independently re-derived yield — this leg's mixed low/high/off states and varying grade don't support a clean same-speed/same-grade ON-vs-OFF subtraction (the earlier round-trip failure mode this baseline was built to avoid). The A-vs-B divergence (+19.3%) is a modeling-assumption gap (90% downstream-conversion assumption is a guess, not measured) — not evidence the 7.70 baseline is wrong.

Nightly incremental-GPH regression — LightShip priority metric
TermValue
ProPower coefficient (b)0.1627 gal/hr per kW
Implied rate at 5.8 kW0.944 gal/hr
0.436
Grade term (c), speed³ term (d)0.0458 gal/hr/hp; 0.0927 gal/hr per (m/s)³/1000 — both significant (t>19)
n (moving rows)7,236
Mass basismeasured, CAT scale — 6,949 kg / 15,320 lb
Modeled

fuel_rate = 1.816 + 0.1627·(ProPower kW) + 0.0458·(grade power, hp, 15-sample/~30s rolling-median TrackLogger dh/dt) + 0.0927·(speed³ proxy). This leg had real contrast in both ProPower state (off/low/high) and grade (±35 hp std) simultaneously, which is why R² clears the ~0.4 threshold for the first time this trip. The implied 0.944 gal/hr at 5.8 kW sits at the upper edge of the physically plausible 0.4–1.0 gal/hr band and above the 0.55–0.75 gal/hr measured round-trip baseline — flagged as elevated, not disqualifying. This remains a same-leg exploratory corroboration only, never a replacement for the measured baseline. Now that the CAT-scale mass (6,949 kg) is confirmed rather than the prior ~7,053 kg placeholder, this fit uses the correct measured basis throughout.

Supplementary: matched-condition ON/OFF cross-check (flat, 58–63 mph, |grade|<8 hp)
Staten rowsMean fuel rateMean ProPower
ON1,8043.772 gal/hr1.44 kW
OFF4663.438 gal/hr0 kW
Flag

Δ0.334 gal/hr at a mean 1.44 kW ON state, scaled to 5.8 kW → 1.35 gal/hr (4.30 kWh/gal) — well outside the plausible band. Do not use this number: the matched "ON" sample was mostly in the low (~0.94–0.99 kW) BMS state, not the full 5.8 kW rate, so scaling to 5.8 kW is a 4× extrapolation beyond the observed power range. Included for transparency only, not as a corroborating estimate.

Wind cross-check (modeled)
QuantityValue
Mean head/tail componentpending — HRRR not yet uploaded this chat
Wind-adjusted expected yieldpending
Residual after wind adjustmentpending
Pending

No HRRR wind CSV was uploaded with this leg. Anchor points for the Open-Meteo Historical Forecast API pull (2026-07-16, HRRR 3 km hourly): start 40.8186, −97.9978 (Aurora NE, ~13:59 CDT); mid 41.3388, −96.0314 (~16:09 CDT); end 41.5424, −94.0775 (Adel IA, ~18:18 CDT). Download links:

Start (Aurora, NE) · Mid (near Ashland, NE) · End (Adel, IA)

Click, download, and upload the resulting CSVs back into this chat to complete this section and the trip ledger's wind_residual_pct field.

04

TrekDrive Fuel Savings — State A

Not measurable this leg

No LightShip TrekDrive draw-kW or State-A indicator is present in the OBD stream (known instrumentation gap, carried forward from the 2026-07-14 Broomfield calibration run — TrekDrive lives on the LightShip's own CAN bus, not the F-150's). Nothing in this leg's fuel-rate or battery-power columns can be attributed to TrekDrive activity specifically; State A/B split cannot be computed from this CSV. Resolving this requires the OWASYS + CAN bridge hardware path or capturing LightShip Atlas telemetry directly on a future leg.

05

Heat-Enrichment Fuel Penalty — Measured λ

Measured

Measured via Fuel/Air commanded equivalence ratio (λ). Threshold: sustained λ < 0.98 with load > 50%, contiguous episode ≥ 8 s (single-row transients from throttle tip-out/DFCO discarded first). 9 qualifying episodes found, totaling ~2.0 min of sustained rich operation.

Episodes cluster around t≈5850–12000 s, load 82–165% (normal for boosted EcoBoost under acceleration/passing), IAT2 111–125.6°F — below the 140°F Tier-3 threshold, so these are load-driven (acceleration/passing/rolling terrain) rather than the heat-soak case the hot-plains protocol targets. No State-A-vs-State-B-at-temperature comparison is possible this leg (Section 04 gap). No comparable long/sustained hot-load episode occurred at rest or under continuous grade this leg — the flat terrain simply doesn't stress the engine the way a sustained climb does.

Enrichment penalty by segment
Segment (t, s)DurationPeak IAT2 °FMean rich λMean load %Est. penalty gal
5852–58608.0 s113.00.9771090.021 total (all 9 episodes combined)
6972–698816.0 s125.60.968120
8820–883010.0 s118.40.949140
8854–886410.0 s120.20.956164
9778–979012.0 s120.20.886148
9872–98808.0 s120.20.92496
9976–999216.0 s120.20.891117
11230–1124212.0 s120.20.97383
11938–119468.0 s111.20.976112
Watch

Estimated total penalty is small (0.021 gal, ~0.14% of leg fuel) and none of the IAT2 values reach the 140°F trigger — this leg is not a hot-plains enrichment case, it's a modest load-driven signal. The genuinely IAT2>140°F reading this leg (152.6°F, Section 06) occurred at 0 mph during a stop, not under load, so it doesn't qualify here. Keep targeting sustained grade/high-heat legs east of Denver for the protocol's headline case.

06

Thermal & Trim Watch

07

Instrumentation Check

08

Flags & Carry-Forward

RIG: Ford F-150 PowerBoost + LightShip AE.1 · INSTR: OBDLink MX+ (42-PID, 2.0 s) + TrackLogger Pro 1 Hz.
Location approximate, city-level, from last valid GPS row; precise coordinates not published. Measured values green, modeled amber, flags rust, driver observations neutral — modeled numbers are never presented as measurements, and observations are never presented as either.
Source CSV: CSVLog_20260716_125937 (OBDLink), 2026-07-16_13_59_36 (TrackLogger) · generated 2026-07-18.